So, what does sustainability mean? As Ray approached it in the mid-90s, it’s a holistic approach to making the present world less wasteful, less polluting, and less harmful so that future generations can benefit—that’s the sustainable part. Manufacturers do that by making the process, the products, and the lifecycles of those products less harmful to people and to the environment. For it to work, everybody must do their part. Whether it’s recycling, conserving electricity, consolidating trips, or simply avoiding wasteful habits.
Taylor Adhesives discovered long ago that making a sustainable way to install flooring was good for business as well as the planet. In the late 80s, Taylor R&D was already at work to create the first solvent-free flooring adhesive in the U.S. Taylor has not only led the industry with product performance, but with sustainable formulations that are not only good for the environment, but safe for consumers and flooring professionals. Many of Taylor’s products contribute to LEED v4 and have extremely low odor with low Volatile Organic Compounds (VOCs) off-gassing that contributes to poor Indoor Air Quality. Taylor was the first adhesive in the flooring industry to earn the CRI Green Label Plus® certification from the Carpet & Rug Institute for Indoor Air Quality. Taylor was the first adhesive in the flooring industry to earn the GREENGUARD® certification from the GREENGUARD Environmental Institute for Indoor Air Quality and chemical exposure. The same is true for Taylor firsts with FloorScore® and for Cradle to Cradle™ certifications.
All these certifications provide assurance that the Taylor products that display these are made with the health and safety of our customers, our installers, and our end-users in mind. The result has been that our competitors have followed suit and made their products more responsibly, and that’s ok with us. We all need to do our part.
With all the focus on sustainability, how can you, if you are a dealer or a flooring contractor, adopt a sustainable approach to your business that will resonate with your customers? You need not be a multi-million or billion-dollar corporation to operate as a sustainable brand. You do need a plan, determine what initiatives to tackle, make social responsibility initiatives part of your plan, and communicate your stance and your activities to everyone. For an in-depth look at a 10-step plan, see How to Create a Sustainability Program: A 10 Step Guide to Creating a Purpose-Driven Business.
Not all wood substrates are the same since they can be solid core, plywood, OSB, particleboard, MGO or another composite. Some wood substrates may have fire retardant properties, which may attack the flooring, patch or adhesive. There are also waterproof OSB and plywood products that may be difficult for adhesive or patch to bond to. Pressure treated plywood can contain chemicals that may be toxic and can attack patch, adhesives, and flooring. Stains, sealers and paint can also be a concern if the wood was used as a wear surface at one time. Remember to test for lead before starting the project per the EPA RRP guidelines if the building was built prior to 1978 (this applies to all substrates). It is always advisable to check the moisture content of the wood using a pin meter with a wood setting prior to starting the project. The expected moisture content of a wood substrate will vary from region to region and even the time of year. You need to know what to expect in your area.
Concrete substrates:
Not all concrete substrates are the same. Admixtures, curing compounds, hardeners, sealers and bond breakers can all create problems for a flooring installation. Some new concrete slabs may also contain super plasticizers that can react with the patch, adhesive and flooring. It is essential that you know what you are working over so you can plan the best course of action for your substrate preparation. Proper moisture and pH testing is essential. Most flooring, patch and adhesive manufacturers require moisture testing using calcium chloride ASTM F1869 or In Situ RH ASTM F2170. Either of these tests will provide the necessary information you need. You should also consider the age of the slab as part of your moisture testing procedure. A new slab that has high moisture is not cause for alarm but an older slab with high moisture is. Since the moisture of convenience will diminish over time, it is reasonable to assume the moisture content of a new slab will gradually decrease. On the other hand, high moisture readings from an old slab may indicate moisture intrusion from an external source. This type of moisture intrusion is an indicator that the required under-slab vapor retarder is missing or damaged. Some states, counties, parishes, and cities may not require an under-slab vapor retarder. You need to know the building codes in your area and proceed accordingly. Remember, it is always a good idea to follow ASTM F710 when preparing and evaluating concrete substrates.
Gypsum substrates:
Gypcrete should also be moisture tested per the gypcrete manufacturer’s guidelines. Using a pin meter with a gypsum setting is a quick and easy way to test moisture. The moisture content must be acceptable per the gypcrete manufacturer’s guidelines prior to covering the substrate with resilient flooring. Most gypcrete substrates will require sealing or priming prior to installing adhered flooring. This will reduce the porosity of the substrate to prevent over absorption of the adhesive and consolidate surface dust. Failure to properly prime gypcrete can create a variety of installation related problems.
Existing construction:
Before you start any project, you need to know the age and history of the substrate. For existing substrates this includes what previous flooring products had been installed and what types of adhesives had been applied. You need to ask about adhesive removers or abatement chemicals that may have been used since residual contamination in the substrate can attack the new flooring and adhesive. Find out if the building has a history of moisture related issues including floods. This information will help you to determine the best course of action to get the substrate ready for new flooring. It essential that you keep records of all the information gathered in the event of a failure.
Preparing the substrate for flooring:
Resilient flooring requires the substrate to not only be flat as specified in ASTM F710 but it also needs to be smooth. Remember uncorrected substrate irregularities will telegraph through VCT, LVT/LVP, heterogeneous, homogeneous, rubber, and linoleum sheet goods and tile. High spots in wood or gypsum substrates can be easily removed by sanding. High spots in concrete substrates will need to be removed using a grinder with a diamond or, Diamabrush head, shot blaster or even a jackhammer. Low areas should be filed using an appropriate patch or self-leveler. Selecting the right leveling product for your substrate and moisture ranges is essential. I prefer portland based patch and self-levers for most applications. If you are working over concrete, a moisture resistant patch is essential especially under moisture barrier membranes and moisture barrier adhesives. Removing old adhesive from the substrate is essential since the bond of the new adhesive will only be as good as what it is attached to. Existing adhesives can deteriorate from age, moisture, pH and plasticizer migration. Plasticizers from the new flooring can attack old non-plasticizer resistant adhesives such as clear thin spread, cut back asphalt, multi-purpose, broadloom and some other adhesives.
Selecting the right adhesive:
Choosing an adhesive that is designed for use with the type of flooring you are installing is essential. For instance, solid vinyl and vinyl-backed products will need a plasticizer resistant adhesive. Felt backed sheet goods, VCT and solid linoleum do not require plasticizer resistant adhesives. I have seen to many failures caused by an installer or flooring contractor selecting the wrong adhesive for the job such as clear thin spread designed for use with VCT under LVT or LVP. There a few moisture barrier adhesives on the market which provide both moisture protection and bond. Each of these products will perform well when used properly so following instructions and knowing their limitations is critical. There are also many moisture tolerant adhesives on the market. These adhesives will provide a strong bond even over high moisture substrates but they do not protect the flooring from moisture damage. You need to do your homework prior to starting the project to make certain the adhesive or system will meet your needs.
Ultimately you are responsible:
It is up to the flooring contractor/installer to know the necessary steps for a successful installation. Doing your homework by researching, moisture testing and pH testing, as part of the site evaluation is essential. Using the information gathered to help your customer make an informed decision on what their next step should be. As a flooring professional, it is your responsibility to protect your customer. This may require you to turn down the job if the customer will not let you do it correctly. The customer may refuse to budget a sufficient amount of money for proper substrate preparation and moisture mitigation if needed. I cannot tell you how many times I have been on sites where the customer was dissatisfied with their flooring because of uncorrected substrate irregularities. In most cases the flooring installer’s defense was “they wouldn’t pay for the needed grinding or patch”. I have also been on moisture related failures where the customer was advised that mitigation was needed but elected to go without it. In most cases the flooring contractor/installer was intimately held responsible since they are the professionals and should have known better. As I was told many years ago if you cannot do it right don’t take the job.
Meridian is made up of three divisions, each with an assortment of established, leading brands. The Electronics Division provides adhesive solutions for a variety of highly technical industries, such as aerospace, automotive, medical, optical, solar, and others. The Infrastructure Division helps to build and preserve bridges, roadways, and commercial and industrial construction. Meridian’s Flooring, Product Assembly, Packaging Division solves adhesive challenges, from flooring installation to product assembly and packaging.
But more than just building size and corporate growth, the Meridian plan places “growth with a purpose” at the center of its strategy. The purpose is to ensure operational excellence by empowering leadership teams to utilize their decades of experience and expertise to benefit the entire organization.
There are a variety of benefits that are derived from this kind of collaboration:
Enhanced innovation and creativity
Improved efficiency and productivity
Better decision making
Enhanced employee engagement and satisfaction
Increased customer satisfaction
Competitive advantage
Cost savings
Ralph Grogan, Commercial President of Meridian’s Flooring Division, had this to say about the synergy created by being part of Meridian, “The Meridian/Taylor partnership has been a big win for Taylor and our customers. Many of the technologies from the other Meridian Divisions have allowed us to offer our customers new products and solutions they would not have before. For example, technologies from our sister brandAdvanced Technologyin our Infrastructure Division allow us to get involved with flooring contractors who are moving to polished concrete. Technologies from Evans Adhesives allow us to get involved with Hot Melt and Peel and Stick carpet tile. These are things that Taylor could not have done on its own. Of course, this partnership was also extremely beneficial to our customers during the supply chain crisis coming out of Covid. We were able to use the buying power of the total Meridian Adhesives Group to supply material to our customers where a lot of our competitors could not.”
Gary Bartley of Polycom, a Meridian brand specializing in rPVB production and other product assembly components, explained the value of the association this way: “We became a part of the Meridian Adhesives Group in 2019 and after five years of working together, the advantages of being a part of the Meridian Adhesives Group have grown rapidly. Now we can call on a world class technical group to help with product development and share our unique capabilities with other companies in the Group. We are growing and reaching new heights as being a part of the Meridian Adhesives Group.”
It’s often said that when exceptional people come together, exceptional things happen. Meridian Adhesives Group brings these people together to benefit its customers by helping them bond their product ideas to their goals.